Metodología Six Sigma | Proceso Six Sigma | Modelo Six Sigma

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¿Qué es el Six Sigma? Explicación

Six Sigma es una metodología de la gerencia de calidad que provee a las empresas de herramientas para mejorar la capacidad de sus procesos de negocio. Este aumento en el desempeño y la disminución de la variación de los procesos conducen a la reducción de defectos y a la mejora de los beneficios, de la moral del empleado y de la calidad del producto. Es una medición de la calidad y un programa de mejoramiento que fue iniciado por Mikel Harry y Motorola. Se centra en el control de un proceso para llevarlo desde su linea de partida hasta el punto Six Sigma (desviaciones del estándar) es decir, a un nivel de 3.4 defectos por millón de productos producidos. Incluye la identificación de los factores que son críticos para la calidad según lo determinado por el cliente. Reduce la variación del proceso y aumenta las capacidades de mejomiento, de estabilidad y de diseño de sistemas para apoyar la meta del six sigma.

El modelo Six Sigma es un acercamiento altamente disciplinado que puede ayudar a las compañías a centrarse en desarrollar y entregar productos y servicios casi perfectos. Se basa en el trabajo estadístico de José Juran, nacido en Rumanía, pionero en los E.E.U.U. de la gerencia de calidad. La palabra “sigma” es un signo griego usado como un término estadístico que indica, hasta que punto las medidas de un proceso en particular, se desvían de la perfección (desviación de estándares). Mientras mas alto sea el número sigma, usted estará más cerca a la perfección. Un sigma 1 no es muy bueno; sigma 6 se define como 3.4 defectos por millón. La idea central detrás Six Sigma es que si usted puede medir cuántos “le deserta” tenga en un proceso, usted puede calcular sistemáticamente hacia fuera cómo usted puede eliminarlos. Así usted puede casi venir “poner a cero defectos”.

El origen japonés del Six Sigma se puede observar por el sistema de “cinturones” que utiliza. Si usted es nuevo en el Six Sigma estará en un entrenamiento básico, por tanto, usted consigue un cinturón verde. Cualquier persona que tiene la responsabilidad de conducir un equipo Six Sigma usa un cinturón negro. Finalmente hay un grupo especial de élite llamado Maestros de cinturón negro que supervisan a los cinturones negro.

Cinco pasos hacia el Six Sigma. Proceso

Típicamente, Six Sigma es un proceso que tiene las cinco etapas siguientes:

1. Definición. El primer paso en un proyecto Six Sigma es clarificar el problema y definir su alcance de una manera tal que se puedan alcanzar las metas cuantificables dentro de algunos pocos meses. Entonces se convoca un equipo para examinar el proceso detalladamente, para sugerir mejorías, y para poner esas recomendaciones en ejecución. En el mundo de la fabricación, los encargados de proyecto y sus patrocinadores típicamente comienzan definiendo qué es un defecto y después establecen un sistema de objetivos diseñados para reducir la ocurrencia de tales defectos.
2. Medición. En el segundo paso de un proyecto Six Sigma, el equipo recopila datos y los prepara para un análisis de alto nivel.
3. Análisis. Una vez que se ha mapeado y documentado un proceso, y se ha verificado la calidad de los datos de apoyo, el equipo Six Sigma puede comenzar el análisis. Los miembros del equipo comienzan identificando las maneras en las cuales la gente falla en actuar como se es requerido, o identificando los motivos por los cuales la gente no puede asegurar el control eficaz de cada etapa.
4. Mejoramiento. Recomienda, decide y pone en ejecución las mejorías.
5. Control. En la etapa final de un proyecto Six Sigma, el equipo crea controles. Éstos permitirán a la compañía sostener y ampliar las mejoras.

Foro Discusiones en el Foro sobre Metodología Six Sigma. A continuación puede hacer una pregunta sobre este tema, compartir sus experiencias, informar un nuevo desarrollo o explicar algo. 🔥 Los Beneficios del Metodo Six Sigma ¿Cómo se debería convencer a una empresa, para que decida invertir en un método tan costoso como es el Six sigma? ¿Es realmente una ayuda?¿Por dónde comienzo la investigación de esta metodología? Grac... 19   4 comentarios Six Sigma in an R&D context Is it possible to use Six Sigma to improve the quality of R&D processes? Or do R&D activities naturally defy systematic improvement efforts?... 27   8 comentarios Six Sigma DMAIC and DMADV Two Six Sigma sub-methodologies are called: DMAIC - Define, Measure, Analyze, Improve and Control, and DMADV - Define, Measure, Analyze, Design, Verify. They are both systematic, structured and fac... 18   4 comentarios The 5 x Why Method (The 5 Whys) DESCRIPTION OF THE 5 WHY METHOD The "5 x why" method has been developed by Toyota to perform an iterative Root Cause Analysis of production-related problems. The "5 x why" method is one of the availa... 18   35 comentarios Focus of Six Sigma: The 6 Rights Six Sigma management can focus on following 6 Right (Rights): - Right Support - Right Project - Right Road Map (DMAIC) - Right People (training) - Right Tools - Right Result (high performance, h... 16   1 comentarios Statistical Process Control (SPC) According to many, Six Sigma is based on Statistical Process Control (SPC), a method of visually monitoring production processes. In Six Sigma, each business process must be measured and for this ofte... 15   4 comentarios Is Six Sigma Enough? (To Improve the Quality Level of an Organization...) In order to improve a process, or to get a new standard or higher quality level in an organization, is 6 Sigma a good approach? My partners say that 6 Sigma is just for solving actual problems (d=def... 14   10 comentarios Six Sigma for Marketing Six Sigma for Marketing (SSFM) is the newest Six Sigma variant. SSFM links interdependencies of strategic marketing, tactical & operational processes. It proactively drives growth (e.g., new offering... 13   1 comentarios Add Standardization to DMAIC Phases in Six Sigma (DMAICS) In my experience I implemented the Six Sigma process following 6 instead of just 5 phases. The first five are the classical phases (DMAIC) for the analysis, solution implementation and solution effect... 12   2 comentarios Six Sigma in Medical Transcription How can Six Sigma be used in the field of medical transcription? What are all the gradients that need to be worked on in medical transcription with Six Sigma? Editor: Medical transcription is the p... 11   4 comentarios Differences Between Six Sigma and TQM Although invented at Motorola, Six Sigma has been perfected at General Electric. GE is truly the home of Six Sigma. The factors differentiating Six Sigma from Total Quality Management are Six Sigma's:... 11   Evaluating Six Sigma Project Leaders How can I evaluate the talent of Six Sigma project leaders (presentation skill, answering, strategic thinking, and so on)? What grading and evaluation of the factors do you recommend?... 9   2 comentarios Disadvantages of Lean Six Sigma. Drawbacks Hello! I am a student and I am trying to investigate why not every company is willing to implement Lean Six Sigma (LSS) in their environment. I found out that some of them say that it is: 1. Too expe... 9   1 comentarios Six Sigma Manufacturing Example Businesses who are not very active in quality management most of the time have a process quality from 2 or 3 sigma. This means a failure of about 66.700 products per million opportunities. At first si... 8   Quality Lessons in Dealing with Contractors In the last 2 years I learned the following lessons working with Home Remodeling contractors. Lesson One: Be careful who you hire. Top contractors find and keep top craftsmen while contractors that d... 8   1 comentarios Best Practices Lean Six Sigma in Social Care I have been using Lean Six Sigma (I'm a Black belt) in Adult Social Care in the UK and to my knowledge I am the only person in the UK using this in this business area. It is proving to be extremely us... 8   2 comentarios Six Sigma for Retail What is best way to measure defects in a retail business in order to improve efficiency?... 7   5 comentarios 6 Sigma Timeframe/Period Hi..., I have a concern regarding the execution of 6 sigma... When a business has to move from one sigma level to another, for how long we have to measure and analyse and how long (approximately) does... 6   1 comentarios Six Sigma Black Belt Certification I would like to know to what educational degree one can compare a Lean Six Sigma (L6S) Blackbelt certification? Thanks for your input.... 5   5 comentarios Six Sigma in Passengers Handling How can Six Sigma be applied to passengers handling services in air transportation at an airport?... 5   4 comentarios Six Sigma In Inbound Call Center How can Six Sigma be used in an inbound call center? What are the basic parameters to be defined?... 5   5 comentarios 7 Key Principles of Six Sigma In brief, Six Sigma is a methodology that ensures quality processes are followed every time to reduce variations. The 7 key principles of Six Sigma The seven key principles of Six Sigma are: A... 4   Next Step after Voice Of Processes have been Defined? We have defined all the Voice Of Processes for our 6Ϭ Lean Manufacturing project. What should be our next step to construct a 6-Sigma Project charter in line with VOP?... 4   1 comentarios Organizational Development + Six Sigma or Lean Have any of you integrated tools from Organizational Development with the use of Lean and Six Sigma. I would be interested to hear your reactions and experiences.... 3   4 comentarios Good Practitioner Books on Lean - Six Sigma, S&OP? Hi all, short question, currently I am working in a pure logistics field but would like to develop my supply chain knowledge further. Especially looking at job adverts the topic lean and Six Sigma are... 3   1 comentarios Should Six Sigma start after Lean Implementation? My perception to Six Sigma is that it should start after Lean Implementation, at least basic (Stability Phase and Continuous Flow), then can go in parallel, since Lean helps set the standards and Six ... 3   1 comentarios Lean 6 Sigma in Laboratories Hello, I want to know about Lean 6 Sigma in as I am laboratory supervisor. How can I use this approach to reach to high quality in my organization?... 2   1 comentarios Iniciar un tema nuevo sobre Metodología Six Sigma

Mejores Prácticas Los temas mejor valorados sobre Metodología Six Sigma. Aquí encontrará las ideas más valiosas y sugerencias prácticas. 🥇 Comparación de Six Sigma y TPM Es una buena herramienta, pero creo que TPM, ya la dejo atras, es más moderno ,completo y efectivo, las grandes empresas lo tienen implementado.... 26   3 comentarios 🥈 3 Additional Six Sigma Levels Besides the Sigma levels 1 to 6, we can actually also distinguish between 3 other levels of using Six SIgma: A. Use Six Sigma as a statistical measurement unit (comparable to degrees or dollars) B. ... 81   🥉 The Basis of Six Sigma? Statistics and Discipline Many of the tools of Six Sigma (and the concept of lean manufacturing with which Six Sigma is most closely identified) can be found in statistical process control, total quality management, statistics... 62   2 comentarios Implementing Six Sigma: Roles The following names (some are from martial arts) are used for Six Sigma professional roles: Sponsor - Senior executive who sponsors the overall Six Sigma Initiative. Leader - Senior-level executive ... 37   5 comentarios Sustaining Momentum of Process Improvement over Time Improving business processes using methods like Lean, Six Sigma and Agile often works well initially, however quite often the gains fade very quickly, according to recent research by Holweg and all. ... 15   2 comentarios Tools for Finding Root Cause in 6 Sigma Which tool is preferable in Six Sigma methodology to detect or find the root cause from special cause variation and then solve accordingly? And how to differentiate if the tool is suitable to use for ... 13   7 comentarios The Cost of Poor Quality: Tools for Effective Control & Reduction Which Six Sigma tools are effective to determine and reduce the cost of poor quality (in the manufacturing sector)? Since there are lot of quality tools used in industries, selecting correct, effect... 13   7 comentarios Evaluating Six Sigma Projects How can I evaluate the quality of 6 Sigma projects (logical think, creative, right tools, effectiveness and so on). What grading and evaluation of the factors you recommend?... 12   4 comentarios Preparing Six Sigma: Requirements In order for Six Sigma to be successful in an organisation, the concept should be embraced from the grass roots to top management. Involvement of all stakeholders should be emphasised, as data is gen... 12   4 comentarios Six Sigma Effectiveness Please, can someone evaluate the effectiveness of Six Sigma process improvement methodology.... 11   7 comentarios Hypothesis Testing in DMAIC Projects Is hypothesis testing a must in DMAIC projects? Why (not)?... 11   10 comentarios

Consejos de Expertos Conocimientos avanzados sobre Six Sigma (Inglés). Aquí encontrará consejos profesionales de expertos. Six Sigma Implementation Principles Implementing Six Sigma Succesfully In the article 'Six Sigma - the route to business excellence' (Management Services, Winter 2005), John Morgan argues tha... Six Sigma Approaches / Steps Compared DMAIC, DMADOV, DMAEV, DABTL Commonly Six Sigma projects focus on re-designing processes and systems and improving performance of existing systems. W... Good Six Sigma Project Management Six Sigma Project Characteristics In their article 'Six Sigma in Service Organizations' (International Journal of Quality & Reliability Management, Vol. 2... Hypothesis Testing in Lean Six Sigma Explained SS Hypothesis Testing How to do simple hypothesis testing in lean six sigma? How to simplify the basic roadmap in a hypothesis test? Using th... 6 Management Responsibilities in 6 Sigma Six Sigma Implementation, Best Practices The six imperative responsibilities top managers must take on in the early stages of a Six Sigma process: 1. Develop a ... Human Sigma Improving Employee-Customer Encounters Although Six Sigma is an extremely powerful tool in manufacturing contexts, it falls short when it comes to the employee... Six Sigma in Service Organizations Benefits According to Jiju Antony ('Six Sigma for Service Processes', Business Process Management Journal, Vol. 12, No. 2, 2005),... How Six Sigma Supports TQM TQM, Six Sigma Forrest B.Green suggests in a paper called: Six-Sigma and the Revival of TQM that Total Quality Management (TQM) is unde... Six Sigma Lessons Learned Process Improvement of Six Sigma Projects Although six sigma programs typically start of well, they all too often fail to have a lasting impact as participants gr... Six Sigma in Service Organizations Challenges and Difficulties Although the adoption of a Six Sigma business strategy in service organizations can lead to considerable benefits, follo... 3 Critical Success Factors for Six Sigma Projects Getting results out of a 6 Sigma project 3 Critical Success Factors of a Six Sigma project are: 1 Executive Engagement: - Support consistently the organization ... 3 Six Sigma Variants Differences in Six Sigma Approaches Behind the success of 3 major companies who innovatively applied Six Sigma in Supply Chain Management there are differen... Measurement Systems Analysis (MSA) Testing Measurement Systems, Improving Measurement Systems, Assessing Measurement Systems WHAT IS MEASUREMENT SYSTEMS ANALYSIS (MSA)? MSA is a type of experiment whereby you measure the same item or object rep... Generic Six Sigma Project Ideas Identifying LSS Projects Here are some general 6 Sigma project ideas: • Reduce expenses at… • Reduce scrap… • Reduce downtimes… or increase up... Design for Six Sigma Supply Chain & Quality In addition to the two common key methodologies: DMAIC and DMADV of Six Sigma, there is another separate approach which ... How to Make Value Stream Map? Tips Making a Value Stream Map, Creating a Value Stream Map Hi, here's a great explaining youtube clip on tricks for making a VSM. Enjoy!... DMAIC Approach is Sequential, But... Six Sigma Implementation The DMAIC approach is designed to allow for flexibility and iterative work, if necessary. As more is learned through thi... The DMAIC Process Step by Step Example Six Sigma Implementation, DMAIC Process In order to better illustrate the DMAIC process, consider the case of a janitorial company that wants to boost the calib... Lean Six Sigma Programs Driving Innovation Based on an analysis of Caterpillar and other companies that used lean Six Sigma programs to drive broad-based innovatio... CCR and CTQ Six Sigma Method What Key Overall Requirements are there? Requirements come from the customer (VoC) and the business (VoB), depending on... Six Sigma Improvement Team Composition and Procedure Six Sigma Six Sigma teams should be multidisciplinary. The diversity of perspectives in the team — which includes someone with exp... Appropriate Sample Sizes in Six Sigma Six Sigma The first question faced by a statistical consultant, and frequently the last, is, “How many subjects (animals, units) d... Radical Innovations Assessing Your Level of Preparedness According to the article “Using a Lean Six Sigma Approach to Drive Innovation” by George Byrne, Dave Lubowe and Amy Blit... Control Charts and Control Limits Controlling the Process Elements of a Control Chart There are three main elements of a control chart 1. A control chart begins with a time ser...

Fuentes de Información Varias fuentes de información sobre Metodología Six Sigma. Aquí encontrará powerpoints, videos, noticias, etc. para usar en sus propias conferencias y talleres. Six Sigma Dictionary (250 terms) 6 Sigma Terms Short explanation of 250 six sigma terms. By Luis Garcia Guzman.... Great Truths about Six Sigma Introducing SIx Sigma Humorous introduction to Six Sigma with cartoons from various cartoonists.... Six Sigma Explanation Business Process Improvement Definition of “Six Sigma” Six Sigma Best Practice Implementation framework Key Ingredients for a Successful Six Sigma ... Lean Assessment Tool Lean / Six Sigma Assessment Spreadsheet calculates current and future Lean and Six Sigma scores based on scoring in 28 criteria. Generates Lean Over... Six Sigma Intro Introduction to SS Introduction presentation by lakhanpalv.... Y=f(x) + E DMAIC Project Control This document guides and helps you through the DMAIC process using the well known Six Sigma formula Y=f(x) + e.... Six Sigma Calculator Calculating DPM and PPM Determine the process performance in terms of Defects Per Million (DPM) or Parts Per Million (PPM).... Business Process Management and Improvement: Six Sigma, BPR and (R)Evolutionary Change Process Management, process Improvement, Business Process Reengineering, BPR, Six Sigma Presentation about process management, particularly process modeling simulation and design. The presentation focuses on ... SS Origins and Destinations Six Sigma and Sustainability Presentation by Prof. Rick Edgeman explains DMAIC, DFSS, the role of 6 Sigma in biophysical sustainability, environmenta... Introduction to Project Quality Management Quality Management, Project Quality Planning, Project Quality Assurance, Project Quality Control Presentation about Project Quality Management. A large part of the presentation is about Six Sigma as a quality manageme... Overview Six Sigma Six Sigma Method Presentation defines Six Sigma as a disciplined, data-driven approach and methodology for eliminating defects in any pro... 8 Wastes Assessment and 5S Analysis in Office Environments Lean, 5S , WASTE In the office environment, our work does not take place on our desks, but on our computers and in our digital networks. ... Six Sigma Demystified Powerpoint MEASURE – SIX SIGMA IMPROVEMENT METHODOLOGY A. Ask each Customer: What do you need from the service / product we provi... Using the Whys Method Six Sigma, Toyoda, Toyota, Lean Production, Root Cause Analysis To solve a problem effectively, you need to drill down through the symptoms to the underlying cause. Sakichi Toyoda, one... Plan for Every Part Lean Production, Parts Management, Value Stream Mapping, Continuous-flow Manufacturing Business Managers are making progress in realising flow as more they learn about VSM (Value Stream Mapping) and continuo... Jidoka Lean, HoT Japanese manufacturing techniques have had a major affect on the approaches taken in manufacturing and management in man... Continuous Sampling Planning Sampling The concept of continuous sampling planning originated in 1943 by Dodge. Known as CSP-1, continuous sampling is used whe... Battle of Champions in Performance Improvement: Six Sigma versus Lean Performance Improvement Lean Six Sigma While both Six Sigma and Lean focus on waste reduction as a key aim (recognizing waste comes in many forms), this is the... Six Sigma Diagram Quality Assurance Download and edit this 12manage PowerPoint graphic for limited personal, educational and business use. Republishing in ... Certifications from Various Accreditation Agencies Six Sigma Certifications The attachment gives an overview of existing Lean Six Sigma Certifications. When you want to find or become yourself a ... Errors in Hypothesis Testing Errors in Hypothesis Testing An article with example how we can circumvent errors in Hypothesis testing. Setting the value of α is not automati... A Guide to Control Charts Applying Control Charts, Types of Control Charts Control charts have two general uses in an improvement project. The most common application is as a tool to monitor proc... Rolled Throughput Yield Calculating Yield of a Process Rolled Throughput Yield allows us to expose the "hidden factory" by providing visibility into the yield of each process ... Sample Size Calculation Calculating Sample Size, Determining Sample Size The first question faced by a statistical consultant, and frequently the last, is: “How many subjects (animals, units) d... Design of Experiments (DOE) Designing Experiments, Designing Statistical Experiments Quality managers who understand how to apply statistical tools for Design of Experiments (DOE) are better able to suppor... Six Sigma Capability Studies Determining the Six Sigma Level For many years industries have used Cp, Cpk, Pp and Ppk as statistical measures of process quality capability. Some segm...

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